a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 13 14 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151434 l.zhang 18dec2012 l.zhang 18dec2012 s.xi 18dec2012 1:2 1 4 c - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 a released 24jun2014 rk gb b ecr-14-015482 17oct2014 kh gb item no description part no -2 -5 -6 -7 -77 1 - 1 1803173-1 crimper, wire 1803173-1 1 1 1 1 1 2 .. 1 item_2 - - - - - - - 3 - 1 3-1803017-6 crimper, insulation f 3-1803017-6 1 1 1 1 1 4 - 1 3-238009-5 block, fl crimper spacer 3-238009-5 1 1 1 1 - 5 .. 1 item_5 - - - - - - - 6 .. 1 item_6 - - - - - - - 7 .. 1 item_7 - - - - - - - 8 - 1 2031312-3 anvil, special 2031312-3 1 1 1 1 1 9 .. 1 item_9 - - - - - - - 10 .. 1 item_10 - - - - - - - 19 - 1 1-2119533-1 stripper, side feed 1-2119533-1 1 1 1 1 - 20 - 4 1-18028-2 washer, flat, reg m4 1-18028-2 4 4 4 4 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 1 - 25 - 1 1-690754-5 drag, special 1-690754-5 1 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 1 - 27 - 2 simp_22280-1 spring, compression 22280-1 2 2 2 2 - 29 - 1 2-1901086-9 plate, strip guide 2-1901086-9 1 1 1 1 - 30 - 1 1320908-5 spacer, strip guide 1320908-5 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 - 38 - 1 1-2119644-4 ram washer, precision 1-2119644-4 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 44 - 1 2119370 ram, amp style, side feed 2119370-1 1 1 - 1 - 46 - 1 2119656-9 applicator basic assembly, sf 2119656-9 1 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 56 - 1 1338685-1 pawl, feed 1338685-1 1 - - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - - 1 - 70 - 1 2119791-9 depressor, wire 2119791-9 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 82 - 1 455888-7 spacer, crimper 455888-7 1 1 1 1 - 88 - 1 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 1 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 1 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 2 - 96 - 1 2-690487-2 guide, front strip 2-690487-2 1 1 1 1 - 113 - 1 2119955-1 assy, lubricator, side feed 2119955-1 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref ref - - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 156 - 2 2031943-1 spacer, crimper, special 2031943-1 2 2 2 2 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 1 - - 232 - 1 1803174-3 blade, slug 1803174-3 1 1 1 1 - 233 - 1 2063687-7 plate, rear shear 2063687-7 1 1 1 1 - 238 - 1 2063440-1 air feed module 2063440-1 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 2 - - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-5 cam, snail, insulation adjustment 2119082-5 1 1 1 1 - 245 - 1 2119758 ram, amp style, side feed, non-adj. 2119758-1 - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 - 1 - 247 - 1 2119798-1 detent pin 2119798-1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - - item no description part no -2 -5 -6 -7 -77 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - 1 - - 273 - 1 2217068-1 bracket, air blast 2217068-1 1 1 1 1 - 274 - 1 1-2168083-0 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 1 1 1 1 - 275 - 1 986220-3 clamp, cable, black 986220-3 1 1 1 1 - 276 - 1 5018030-2 nut, hex, reg, rohs, m4 5018030-2 1 1 1 1 - 277 - 1 2030758-3_2151622 tubing, polyurethane 2030758-3 457 457 457 457 - 278 - 1 23238 insert, coupling 23238-1 1 1 1 1 - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151434 -1 1 fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151434 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151434 -4 - - - 2151434 -2 1 fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - servo latch plate 2119951-1 - 8- 2151434 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151434 -4 - - - 2151434 -5 1 fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151434 -6 1 non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151434 -7 1 fine crimp height adjust none - - - - - - - 7- 2151434 -7 1 crimp tooling kit - - - - - - - - terminal data: molex terminal molex crimp specification terminal name: kk crimp terminal wire strip length insulation diameter range 2.54-3.18 mm [.100-.125 in] n 1.09-1.57 mm [.043-.062 in] terminal application specification ats-638882000 rev e - - - - - terminals applied te terminal c1__dwg_pn_1_0 molex terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 molex terminal c1__dwg_pn_4_0 286698-1 c1__dwg_pn_1_1 08-50-0113 c1__dwg_pn_2_1 286698-2 c1__dwg_pn_3_1 08-55-0101 c1__dwg_pn_4_1 286698-3 c1__dwg_pn_1_2 08-56-0109 c1__dwg_pn_2_2 c1__dwg_pn_3_9 c1__dwg_pn_4_9 wire size crimp height mm [inch] 22 awg w1__dwg_wgauge_1 0.815+/-0.025 [.032+/-.001] w1__dwg_crimp_ht_1 24 awg w1__dwg_wgauge_2 0.760+/-0.030 [.030+/-.001] w1__dwg_crimp_ht_2 26 awg w1__dwg_wgauge_3 0.735+/-0.025 [.029+/-.001] w1__dwg_crimp_ht_3 28 awg w1__dwg_wgauge_4 0.705+/-0.025 [.028+/-.001] w1__dwg_crimp_ht_4 30 awg w1__dwg_wgauge_5 0.685+/-0.025 [.027+/-.001] w1__dwg_crimp_ht_5 applicator data crimp size type wire 1.37 mm [.054] f insul 1.96 mm [.077] f applicator instructions 408-10389 terminal data: te terminal molex crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c3__dwg_pn_1_0 te terminal c3__dwg_pn_2_0 te terminal c3__dwg_pn_3_0 te seal c3__dwg_pn_4_0 67890-1 (c) c3__dwg_pn_1_1 67890-3 (c) c3__dwg_pn_2_1 67890-5 (c) c3__dwg_pn_3_1 67890-7 (c) c3__dwg_pn_4_1 67890-2 (c) c3__dwg_pn_1_2 67890-4 (c) c3__dwg_pn_2_2 67890-6 (c) c3__dwg_pn_3_2 67890-8 (c) c3__dwg_pn_4_2 wire size crimp height mm [inch] crimp height reference setting 6.2 w1__fa_setting_1 6.4 w1__fa_setting_2 6.6 w1__fa_setting_3 6.8 w1__fa_setting_4 7.0 w1__fa_setting_5 crimp height reference setting crimp height reference setting 6.2 w2__fa_setting_1 6.4 w2__fa_setting_2 6.6 w2__fa_setting_3 6.8 w2__fa_setting_4 7.0 w2__fa_setting_5 wire size crimp height mm [inch] 22 awg w2__dwg_wgauge_1 0.815+/-0.025 [.032+/-.001] w2__dwg_crimp_ht_1 24 awg w2__dwg_wgauge_2 0.765+/-0.025 [.030+/-.001] w2__dwg_crimp_ht_2 26 awg w2__dwg_wgauge_3 0.710+/-0.030 [.028+/-.001] w2__dwg_crimp_ht_3 28 awg w2__dwg_wgauge_4 0.685+/-0.025 [.027+/-.001] w2__dwg_crimp_ht_4 30 awg w2__dwg_wgauge_5 0.645+/-0.015 [.0265+/-.0005] w2__dwg_crimp_ht_5 terminal data: molex terminal molex crimp specification terminal name: kk crimp terminal wire strip length insulation diameter range 2.54-3.18 mm [.100-.125 in] n 1.09-1.57 mm [.043-.062 in] terminal application specification ats-638882000 rev e - - - - - terminals applied te terminal c2__dwg_pn_1_0 molex terminal c2__dwg_pn_2_0 te terminal c2__dwg_pn_3_0 molex terminal c2__dwg_pn_4_0 286698-4 c2__dwg_pn_1_1 08-52-0101 c2__dwg_pn_2_1 286698-5 c2__dwg_pn_3_1 08-65-0815 c2__dwg_pn_4_1 286698-6 c2__dwg_pn_1_2 08-65-0813 c2__dwg_pn_2_2 286698-7 c2__dwg_pn_3_2 97-00-0444 c2__dwg_pn_4_2 286698-8 c2__dwg_pn_1_3 08-55-0102 c2__dwg_pn_2_3 286698-9 c2__dwg_pn_3_3 08-70-0046 c2__dwg_pn_4_3 1-286698-0 c2__dwg_pn_1_4 08-52-0118 c2__dwg_pn_2_4 1-286698-1 c2__dwg_pn_3_4 08-52-0121 c2__dwg_pn_4_4 1-286698-2 c2__dwg_pn_1_5 08-50-0321 c2__dwg_pn_2_5 1-286698-3 c2__dwg_pn_3_5 08-65-0804 c2__dwg_pn_4_5 1-286698-4 c2__dwg_pn_1_6 08-65-0801 c2__dwg_pn_2_6 1-286698-5 c2__dwg_pn_3_6 08-65-0811 c2__dwg_pn_4_6 1-286698-6 c2__dwg_pn_1_7 08-65-0817 c2__dwg_pn_2_7 1-286698-7 c2__dwg_pn_3_7 40-07-0815 c2__dwg_pn_4_7 1-286698-8 c2__dwg_pn_1_8 97-00-0920 c2__dwg_pn_2_8 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) applicator data crimp size type wire 1.37 mm [.054] f insul - - applicator instructions 408-10389 atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2151434 -2 c fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2151434 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151434 -4 - - - 2151434 -5 c fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 2151434 -6 c non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2151434 -7 c fine crimp height adjust none - - - - - - - 7- 2151434 -7 a crimp tooling kit - - - - - - - - recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2151434 -4 pneumatic feed with "smart applicator" conversion: 8- 2151434 -4 servo feed with "fine crimp height adjust": 8- 2151434 -5 servo feed with "non-crimp height adjust": 8- 2151434 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62 & 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37 & 242. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 17.18 . this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 3 & 4 are not required for atlantic version recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2151434 -4 servo feed with "fine crimp height adjust": 8- 2151434 -5 servo feed with "non-crimp height adjust": 8- 2151434 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 242. for -6 only apply part number 1-23419-5 loctite to threads of item 37 grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 17.18 . 13. please refer to molex application tooling specification sheet for complete terminal listing. 1 1 1 1 1 1 1 2 4 6 7 8 9 10 11 12 1 1 1 1 4 4 12 1 9 9 9 6 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151434 l.zhang 18dec2012 l.zhang 18dec2012 s.xi 18dec2012 1:2 2 4 c - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 a pneumatic 15.43 0.607 [ ] 15.43 0.607 [ ] atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 35 40 37 24 38 242 33 60 41 21 82 30 19 67 32 243 244 4 46 70 63 3 44 247 66 62 246 245 213 8 20 166 252 39 113 260 164 a 23 25 26 27 61 93 95 121 232 156 156 1 233 88 20 273 274 275 276 277 278 96 29 holddown set-up 50 ref 44 245 ref ref 29 30 ref ref feed track position guide by terminal body item 30 located at front holes 47 49 feed type 48 49 49 248 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version cam position 59 56 11 2 2 2 2 8 2 7 7 2 10 1 1 6 6 6 mechanical post feed 30mm stroke 40mm stroke mechanical pre feed 30mm stroke 40mm stroke air feed 30mm stroke 40mm stroke mechanical a 4 2 servo latch plate a servo feeder not included 1 1 1
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 12 13 - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151434 l.zhang 18dec2012 l.zhang 18dec2012 s.xi 18dec2012 1:2 3 4 c - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 set up gauge 2119599-1 applicator data crimp size type wire 1.37 mm [.054] f insul 1.96 mm [.077] f applicator instructions 408-10389 terminal data: molex terminal molex crimp specification terminal name: kk crimp terminal wire strip length insulation diameter range 2.54-3.18 mm [.100-.125 in] n 1.09-1.57 mm [.043-.062 in] terminal application specification ats-638882000 rev e - - - - - terminals applied te terminal c1__dwg_pn_1_0 molex terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 molex terminal c1__dwg_pn_4_0 286698-1 c1__dwg_pn_1_1 08-50-0113 c1__dwg_pn_2_1 286698-2 c1__dwg_pn_3_1 08-55-0101 c1__dwg_pn_4_1 286698-3 c1__dwg_pn_1_2 08-56-0109 c1__dwg_pn_2_2 c1__dwg_pn_3_9 c1__dwg_pn_4_9 wire size crimp height mm [inch] 22 awg w1__dwg_wgauge_1 0.815+/-0.025 [.032+/-.001] w1__dwg_crimp_ht_1 24 awg w1__dwg_wgauge_2 0.760+/-0.030 [.030+/-.001] w1__dwg_crimp_ht_2 26 awg w1__dwg_wgauge_3 0.735+/-0.025 [.029+/-.001] w1__dwg_crimp_ht_3 28 awg w1__dwg_wgauge_4 0.705+/-0.025 [.028+/-.001] w1__dwg_crimp_ht_4 30 awg w1__dwg_wgauge_5 0.685+/-0.025 [.027+/-.001] w1__dwg_crimp_ht_5 crimp height reference setting 6.2 w1__fa_setting_1 6.4 w1__fa_setting_2 6.6 w1__fa_setting_3 6.8 w1__fa_setting_4 7.0 w1__fa_setting_5 terminal data: molex terminal molex crimp specification terminal name: kk crimp terminal wire strip length insulation diameter range 2.54-3.18 mm [.100-.125 in] n 1.09-1.57 mm [.043-.062 in] terminal application specification ats-638882000 rev e - - - - - terminals applied te terminal c2__dwg_pn_1_0 molex terminal c2__dwg_pn_2_0 te terminal c2__dwg_pn_3_0 molex terminal c2__dwg_pn_4_0 286698-4 c2__dwg_pn_1_1 08-52-0101 c2__dwg_pn_2_1 286698-5 c2__dwg_pn_3_1 08-65-0815 c2__dwg_pn_4_1 286698-6 c2__dwg_pn_1_2 08-65-0813 c2__dwg_pn_2_2 286698-7 c2__dwg_pn_3_2 97-00-0444 c2__dwg_pn_4_2 286698-8 c2__dwg_pn_1_3 08-55-0102 c2__dwg_pn_2_3 286698-9 c2__dwg_pn_3_3 08-70-0046 c2__dwg_pn_4_3 1-286698-0 c2__dwg_pn_1_4 08-52-0118 c2__dwg_pn_2_4 1-286698-1 c2__dwg_pn_3_4 08-52-0121 c2__dwg_pn_4_4 1-286698-2 c2__dwg_pn_1_5 08-50-0321 c2__dwg_pn_2_5 1-286698-3 c2__dwg_pn_3_5 08-65-0804 c2__dwg_pn_4_5 1-286698-4 c2__dwg_pn_1_6 08-65-0801 c2__dwg_pn_2_6 1-286698-5 c2__dwg_pn_3_6 08-65-0811 c2__dwg_pn_4_6 1-286698-6 c2__dwg_pn_1_7 08-65-0817 c2__dwg_pn_2_7 1-286698-7 c2__dwg_pn_3_7 40-07-0815 c2__dwg_pn_4_7 1-286698-8 c2__dwg_pn_1_8 97-00-0920 c2__dwg_pn_2_8 wire size crimp height mm [inch] 22 awg w2__dwg_wgauge_1 0.815+/-0.025 [.032+/-.001] w2__dwg_crimp_ht_1 24 awg w2__dwg_wgauge_2 0.765+/-0.025 [.030+/-.001] w2__dwg_crimp_ht_2 26 awg w2__dwg_wgauge_3 0.710+/-0.030 [.028+/-.001] w2__dwg_crimp_ht_3 28 awg w2__dwg_wgauge_4 0.685+/-0.025 [.027+/-.001] w2__dwg_crimp_ht_4 30 awg w2__dwg_wgauge_5 0.645+/-0.015 [.0265+/-.0005] w2__dwg_crimp_ht_5 crimp height reference setting 6.2 w2__fa_setting_1 6.4 w2__fa_setting_2 6.6 w2__fa_setting_3 6.8 w2__fa_setting_4 7.0 w2__fa_setting_5 terminal data: te terminal molex crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c3__dwg_pn_1_0 te terminal c3__dwg_pn_2_0 te terminal c3__dwg_pn_3_0 te seal c3__dwg_pn_4_0 67890-1 (c) c3__dwg_pn_1_1 67890-3 (c) c3__dwg_pn_2_1 67890-5 (c) c3__dwg_pn_3_1 67890-7 (c) c3__dwg_pn_4_1 67890-2 (c) c3__dwg_pn_1_2 67890-4 (c) c3__dwg_pn_2_2 67890-6 (c) c3__dwg_pn_3_2 67890-8 (c) c3__dwg_pn_4_2 wire size crimp height mm [inch] crimp height reference setting pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -22 -25 -27 -77 1 - 1 1803173-1 crimper, wire 1803173-1 1 1 1 1 2 .. 1 item_2 - - - - - - 3 - 1 3-1803017-6 crimper, insulation f 3-1803017-6 1 1 1 1 4 - 1 3-238009-5 block, fl crimper spacer 3-238009-5 1 1 1 - 5 .. 1 item_5 - - - - - - 6 .. 1 item_6 - - - - - - 7 .. 1 item_7 - - - - - - 8 - 1 2031312-3 anvil, special 2031312-3 1 1 1 1 9 .. 1 item_9 - - - - - - 10 .. 1 item_10 - - - - - - 19 - 1 1-2119533-1 stripper, side feed 1-2119533-1 1 1 1 - 20 - 4 1-18028-2 washer, flat, reg m4 1-18028-2 4 4 4 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 - 23 - 1 980371-4 scr, skt hd shldr 5.0 dia x 6.0 980371-4 1 1 1 - 24 - 1 1320928-2 strip guide 1320928-2 1 1 1 - 25 - 1 1-690754-5 drag, special 1-690754-5 1 1 1 - 26 - 1 356835-1 lever, drag release 356835-1 1 1 1 - 27 - 2 simp_22280-1 spring, compression 22280-1 2 2 2 - 29 - 1 2-1901086-9 plate, strip guide 2-1901086-9 1 1 1 - 30 - 1 1320908-5 spacer, strip guide 1320908-5 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 - 38 - 1 1-2119644-4 ram washer, precision 1-2119644-4 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 - 49 - 2 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 56 - 1 1338685-1 pawl, feed 1338685-1 1 - - - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - 61 - 2 2-18032-5 scr, set, flt point m5 x 20.0 2-18032-5 2 2 2 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - 1 - 70 - 1 2119791-9 depressor, wire 2119791-9 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 - 82 - 1 455888-7 spacer, crimper 455888-7 1 1 1 - 88 - 1 2168083-8 scr, skt hd cap, rohs, m4 x 16 2168083-8 1 1 1 - 93 - 1 2168083-6 scr, skt hd cap, rohs, m5 x 65 2168083-6 1 1 1 - 95 - 2 2168083-1 scr, skt hd cap, rohs, m3 x 8.0 2168083-1 2 2 2 - 96 - 1 2-690487-2 guide, front strip 2-690487-2 1 1 1 - 113 - 1 2119955-1 assy, lubricator, side feed 2119955-1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref - - 121 - 1 simp_1-22281-8 spring, compression 1-22281-8 1 1 1 - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 - 140 - 1 2119650 ram, asian style, side feed 2119650-1 1 1 1 - 141 - 1 1-2119656-0 applicator basic assembly, sf 1-2119656-0 1 1 1 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 156 - 2 2031943-1 spacer, crimper, special 2031943-1 2 2 2 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 - - 232 - 1 1803174-3 blade, slug 1803174-3 1 1 1 - 233 - 1 2063687-7 plate, rear shear 2063687-7 1 1 1 - 238 - 1 2063440-1 air feed module 2063440-1 1 - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 - - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 - 244 - 1 2119082-5 cam, snail, insulation adjustment 2119082-5 1 1 1 - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 - item no description part no -22 -25 -27 -77 273 - 1 2217068-1 bracket, air blast 2217068-1 1 1 1 - 274 - 1 1-2168083-0 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 1 1 1 - 275 - 1 986220-3 clamp, cable, black 986220-3 1 1 1 - 276 - 1 5018030-2 nut, hex, reg, rohs, m4 5018030-2 1 1 1 - 277 - 1 2030758-3_2151622 tubing, polyurethane 2030758-3 457 457 457 - 278 - 1 23238 insert, coupling 23238-1 1 1 1 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151434 -1 1 fine crimp height adjust mechanical pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 servo latch plate 2119951-1 - 8- 2151434 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151434 -4 - - - 2- 2151434 -2 1 fine crimp height adjust pneumatic mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - servo latch plate 2119951-1 - 8- 2151434 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151434 -4 - - - 2- 2151434 -5 1 fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338685-1 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151434 -7 1 fine crimp height adjust none - - - - - - - 7- 2151434 -7 1 crimp tooling kit - - - - - - - - applicator data crimp size type wire 1.37 mm [.054] f insul - - applicator instructions 408-10389 pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2151434 -2 c fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2151434 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2151434 -4 - - - 2- 2151434 -5 c fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 2- 2151434 -7 c fine crimp height adjust none - - - - - - - 7- 2151434 -7 a crimp tooling kit - - - - - - - - recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2151434 -4 pneumatic feed with "smart applicator" conversion: 8- 2151434 -4 servo feed with "fine crimp height adjust": 8- 2151434 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62 & 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. this applicator applies terminal with a seal. apply torq-seal in allen socket to fill hole after flat hd has been adjusted to correct height at qualification. apply #1-23419-5 loc-tite to threads. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 1 & 2 are not required for pacific version recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2151434 -4 servo feed with "fine crimp height adjust": 8- 2151434 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. 12. please refer to molex application tooling specification sheet for complete terminal listing. 1 2 4 1 1 1 1 1 1 1 2 4 6 7 8 9 10 11 9 9 9 1 1 1 1 1 4 10 6 6
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2151434 l.zhang 18dec2012 l.zhang 18dec2012 s.xi 18dec2012 1:2 4 4 c - - - - - mm a 66 ocean side feed applicator - - 20 - - 20 a pneumatic 15.43 0.607 [ ] pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 151 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version cam position 3 8 19 20 21 24 30 32 33 139 38 39 40 41 140 141 144 62 63 66 67 70 82 166 213 242 243 244 246 145 251 152 164 a 23 25 26 27 61 93 95 121 233 232 156 156 1 4 20 88 96 113 273 274 275 276 277 278 29 feed track position guide by wire barrel item 30 located at front holes 29 30 ref ref holddown set-up ref ref 50 140 59 56 mechanical a 4 2 servo latch plate a servo feeder not included mechanical post feed 30mm stroke mechanical pre feed 30mm stroke 30mm stroke air feed 1 7 7 8 2 2 2 2 2 11 10 1 1 6 6 1 1
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